Learn about the Lean system of Six Sigma with our free resources. Improve efficiency and quality by implementing Six Sigma in your facility using our helpful articles, blogs, infographics, podcasts and more.
Six Sigma Articles
The 8 Wastes of Lean is a much-needed update to the what the Toyota Production System called the 7 Wastes of Lean. Fighting these wastes head on will help your facility run more smoothly and efficiently. …
5S, Lean Manufacturing, Kaizen, Kanban, Facility Efficiency, Gemba, Six Sigma
Supply chain integration refers to the process of integrating all parts of fulfillment into one single system. Learn the steps to get your supply chain integrated into an easy-to-manage system. …
5S, Lean Manufacturing, Kaizen, Kanban, Floor Marking, Safety Signs, Facility Efficiency, Gemba, Six Sigma
Thermal printers are essential to printing in an industrial setting. Learn about the two types of thermal printing to determine which one suits your facility’s needs. …
5S, Lean Manufacturing, Kaizen, Kanban, GHS, Arc Flash, Pipe Marking, Electrical Safety, Safety Signs, OSHA, NFPA, Wire Marking, Labeling, Workplace Safety, Facility Efficiency, Mining Safety, Gemba, Hazcom, Fire Safety, Military Equipment, Safety, Six Sigma
Facilities that focus on continuous improvement become more competitive over time and can maintain their advantages in their industry, but only if the improvement efforts are done correctly. …
5S, Lean Manufacturing, Kaizen, Kanban, Facility Efficiency, Six Sigma
Six Sigma Questions and Answers
Six Sigma was first established in the 1980s, by a team of consultants that were hired to help improve quality at Motorola. The story of Six Sigma’s origin started in a place where good stories rarely begin: a board room, in a manager’s meeting. In the eighties, a group of Motorola executives were discussing, among other things,… read answer
Six Sigma certification is a way for individuals to improve their knowledge and experience with the quality management philosophy known as Six Sigma. Certification puts an emphasis on both knowledge and application so that people will be experienced enough to apply Six Sigma in the workplace. There are several levers of certifications available to work… read answer
There are many similarities between Six Sigma and Kaizen, but ultimately, what makes them differ is that Six Sigma is built to improve one specific area, which is quality of product/services provided. Kaizen is a more general, since its goal is to have companies strive toward continued improvement across the board. Six Sigma’s goal is… read answer
There aren’t technically any legal requirements to practice Six Sigma. Six Sigma isn’t like medicine, counseling, or private investigation; there’s no license required or permit to request to become a Six-Sigma facility. Still, to implement and sustain Six Sigma successfully, you’ll want a Six Sigma expert to lead the charge. Six Sigma requires a significant education on… read answer
For Six Sigma certification, study and experience is required. There are various ways to get started on the path toward earning Six Sigma belts. For more information, visit here. Six Sigma certification is broken down using the belt system. The levels of the system are broken down like this: white belt, yellow belt, green belt, black… read answer
There are many benefits to Six Sigma. This Lean method works to rid your facility of one of the costliest wastes: defects. Defects plague manufacturing businesses because defective products cost companies in both expensive resources and workers’ time. Bill Smith, one of the engineering consultants that helped create Six Sigma, understood that the key to… read answer
Six Sigma can help companies become more productive, effective, lucrative and efficient by eliminating waste and streamlining processes. Six Sigma helps eliminate one of the costliest wastes of manufacturing: defects. If you haven’t heard of them before, Lean manufacturing identifies the following as the 8 Wastes of Lean: Defects - products or services that don't meet company… read answer
Since Six Sigma doesn’t require any special equipment or conditions for implementation, it can be implemented everywhere and anywhere. Six Sigma methods aren’t restricted by manufacturing size, numbers of employees, or scale of operation. Whether you’re a multi-national corporation with dozens of manufacturing facilities scattered across six continents or a local, twenty-five-employee sausage factory, Six… read answer
This is a great question. For most, Six Sigma seems like its uses and advantages would only benefit industrial manufacturing, since its intended purpose is to improve mass production processes and greatly reduce the chances of inconsistencies (3.4 per million production cycles, to be exact). But businesses that focus on manufacturing aren’t the only ones… read answer
In a nutshell, these three elements encompass the following principles: Six Sigma aims to make continuous improvements to production. It believes stable and predictable production results are crucial to sustaining success in the long-term. Manufacturing processes can—and need to be—measured, analyzed, and controlled. In order for Six Sigma to succeed in a company, company-wide effort, commitment, and cooperation… read answer
Six Sigma certifications are measured using the martial-arts inspired belt system: white, yellow, green, black, and master black. White Belt Note: this belt isn’t actually a certification The white belt is a more informal designation than the other belts, since it doesn’t actually count toward actual certification. This belt is for anyone interested in completing Six Sigma certification—it’s… read answer
Six Sigma can absolutely be used for project management. In fact, this method is best used in small, scalable projects that produces data and results easily collected, controlled, and analyzed by project managers. In order for project managers to successfully implement Six Sigma, though, they will need a significant amount of information on Lean methods and… read answer
Yes, Six Sigma is a Lean manufacturing method that focuses specifically on quality control and quality management. Six Sigma uses a number of foundational Lean methods to establish its principles. In fact, Six Sigma’s whole purpose is to combat defects, which is one of the 8 Wastes of Lean: Defects, Overproduction, Waiting, Non-utilized talent, Transportation,… read answer
Six Sigma is a quality-management strategy meant to reduce defects and thus minimize the need for rework. Its goal is to decrease the chance of deviation as much as possible. More specifically, Six Sigma aims to have fewer than 3.4 defects per million production cycles. In a nutshell, these three elements encompass the following principles: Six Sigma… read answer
Six Sigma Blog Posts
- What Safety Metrics Really Make the Difference
- A Conversation on How to be an Effective Safety Professional
- Can Your Office Benefit from Lean Strategies?
- Kaikaku – What Is It?
- Understanding the DMAIC Model
- How to Become Six Sigma
- Finding the Root Cause With the Five Whys
- Heijunka Box
- What are the Best Kaizen Benefits?
- 5 Tips to Improve the Elimination of Waste
- Kaizen Continuous Improvement – Ten Tips
- Seven Simple & Effective Manufacturing Safety Tips
- Lean vs Automation
- Value Stream Mapping Techniques
- Eliminating Waste using these 5 Steps
- Lean Efforts - To What Extent Should We Quantify?
- Obeya – Introducing the Lean War Room
- Lean Six Sigma - Quick Wins and Momentum
- Improve Productivity – An exploration from Macro to Micro
- Six Sigma Tools Most Implemented Incorrectly
- Change Acceptance – How to Affect Positive Paradigm Shifts
- Lean Six Sigma And Change Management
- Increasing Warehouse Productivity
- Lean In Non-Profits
- Why Does Six Sigma Projects Often Fall Short of Expectations
- DMAIC Cycle
- LinkedIn Discussion - The Most Important Lean and Six Sigma Tools
- Executive Acceptance of Operational Excellence – Not Just A Pretty Rhyme
- What We Can Learn From Lean Project Tracking Software
- Why You're Still A Lean Student – Using Lean Practice Routines to Avoid Common Growth Stunting
- Lean Six Sigma Project Closure – A Guide To Seeing Efficiency Improvement Through to the End
- 11 Tips and Tools For a Better 5S Workplace
- Lean Six Sigma – The 3 Most Important Tools for Beginners
- Improving Changeover Times – How To Get It Right and Save Precious Time
- Overcoming Opposition During LEAN Deployment
- Using Lean Six Sigma to Solve Workplace Production Issues & Inefficiencies
- Chaku Chaku & Other Lean Terms You Should Know
- Talking Kaizen and Lean with Mark Hamel
- Going Lean: Five Common Misunderstandings
- Made in the USA – Reshoring with the Help of Lean
- Want Results? 10 Continuous Improvement Strategies that Work!
- Lean Metrics + Process Improvement = Success
- Six Sigma Certification: What’s it Worth?
- Motorola’s Six Sigma Program
- Everything You Need To Know About the 5S Audit
- Which Six Sigma belt do you have?
- Where is the Lean Manufacturing Case Study?
- Six Sigma Applied To Workplace Safety
- Soaring Yields with Six Sigma
- Six Sigma Manufacturing : Waste Reduction and Process Enhancements
- An Overview on Six Sigma Technique
- Industrial Safety Signs and Practices
- Funny Lean-Based Humor
- New Process Excellence Tools from Creative Safety Supply: Process EX Daily from Dbar Innovations
- Was Six Sigma A Fad? Search Trends Indicate Waning Interest
- Six Sigma: Can It be Simple?