Gemba Resources

Take a Gemba walk, a successful tool of Lean manufacturing, around your facility to understand different processes in manufacturing. Learn how to take a Gemba walk and use that information to improve processes and eliminate waste with our guides, videos and more!

Gemba Articles

Quality Control in Manufacturing

Quality Control in Manufacturing

Quality control in manufacturing is essential to maintaining a good customer base and keeping rework costs down.

5S, Lean Manufacturing, Lean, Kaizen, TPM, Facility Efficiency, Gemba, Six Sigma

Mass Production

Mass Production

Mass production is simply the manufacturing of a large number of identical or very similar products. This type of production has been around for a long time, and it has its advantages and disadvantages.

Lean Manufacturing, Lean, Kaizen, Kanban, Facility Efficiency, Gemba

What is QCDSM?

What is QCDSM?

QCDSM: Quality, Cost, Delivery, Safety and Morale. Learn how this simple lean principle can help your business.

5S, Lean Manufacturing, Kaizen, Kanban, Facility Efficiency, Gemba, Six Sigma

8 Wastes of Lean

8 Wastes of Lean

The 8 Wastes of Lean is a much-needed update to the what the Toyota Production System called the 7 Wastes of Lean. Fighting these wastes head on will help your facility run more smoothly and efficiently.

5S, Lean Manufacturing, Kaizen, Kanban, Facility Efficiency, Gemba, Six Sigma

Six Sigma Belt Levels

Six Sigma Belt Levels

Have you ever wondered what the Six Sigma belt levels are? Learn the requirements for each belt level and what it will do for your organization.

5S, Lean Manufacturing, Kaizen, Facility Efficiency, Gemba, Six Sigma

Supply Chain Integration

Supply Chain Integration

Supply chain integration refers to the process of integrating all parts of fulfillment into one single system. Learn the steps to get your supply chain integrated into an easy-to-manage system.

5S, Lean Manufacturing, Kaizen, Kanban, Floor Marking, Safety Signs, Facility Efficiency, Gemba, Six Sigma

What is a Thermal Printer?

What is a Thermal Printer?

Thermal printers are essential to printing in an industrial setting. Learn about the two types of thermal printing to determine which one suits your facility’s needs.

5S, Lean Manufacturing, Kaizen, Kanban, GHS, Arc Flash, Pipe Marking, Electrical Safety, Safety Signs, OSHA, NFPA, Wire Marking, Labeling, Workplace Safety, Facility Efficiency, Mining Safety, Gemba, Hazcom, Fire Safety, Military Equipment, Safety, Six Sigma

Learning and Implementing the Lean Process

Learning and Implementing the Lean Process

Learning the basics about the lean process is essential when implementing continuous improvement changes. We have broken down the lean process so its easy to understand.

5S, Lean Manufacturing, Kaizen, Kanban, Facility Efficiency, Gemba, Six Sigma

Gemba

Gemba

This Japanese word for "the real place" can change the way managers approach employees and their work.

Lean Manufacturing, Gemba

Gemba Infographics

Gemba: A Powerful Piece of your Lean Toolbox

Gemba: A Powerful Piece of your Lean Toolbox

Gemba – A Powerful Piece of Your Lean Toolbox Gemba is a straightforward way for business owners and managers to find and remedy issues that can affect their production. Gemba walks can

Lean Manufacturing, Workplace Safety, Facility Efficiency, Gemba, Safety

Gemba Questions and Answers

Can Gemba be used for safety?

When learning about Gemba, much of the focus is on process and procedure improvement. This is obviously very important as it will help to ensure things are done in the best possible way, which eliminates waste and maximizes profits for the company. People often ask whether Gemba walks can also be used to improve safety.… read answer

What is Gemba Kaizen?

You may have heard of the Gemba walk, and the strategies behind it. And you may have heard of Kaizen and its ability to facility continuous improvement of a facility. But have you heard of Gemba Kaizen? This is a great strategy where a company takes advantage of Gemba walks and related activities to help… read answer

Why should I use Gemba?

Gemba walks have become increasingly popular over the past generation, which has led many more people to look into this interesting system. Many people wonder why it should be used, and what makes it better than something like ‘management by walking around’ or even just spending time on the shop floor. There are many reasons… read answer

How often should Gemba walks take place?

Once you learn about Gemba walks and how beneficial they can be, you may begin to wonder how often they should be performed. If they are done too infrequently, you won’t be able to take advantage of the benefits that they can provide. If you do Gemba walks too frequently, however, they can begin to… read answer

Who should go on a Gemba walk?

Gemba walks are a great way to learn more about specific areas of the workplace, come up with improvement ideas, increase safety, and much more. There are many different people in a facility that can, and should, go on this type of walk. Depending on the role that a person has with the company, they… read answer

What questions should I ask on a Gemba walk?

Asking questions of the people who you see on a Gemba walk is one of the best and most important ways to get the information you need. There are times, however, when it can be difficult to come up with the right questions. The following are good questions that will help you to get started… read answer

What is a Gemba walk used for?

Gemba walks have been growing in popularity over the past several decades, and today they are used in just about every industry imaginable. A Gemba walk is still most popular in the manufacturing industry, but the same concepts can be used in almost an environment, including outside of the workplace. When starting to learn about… read answer

How can I conduct a Gemba walk?

Gemba walks are a great way for management and other leaders in a company to get a first hand look at how things are done, and to come up with new ideas or solutions to problems. A real Gemba walk, however, is more than just getting out of the office and walking around the facility.… read answer

How can I implement Gemba walks?

If you have recently learned about Gemba walks, you may be wondering how to best implement them into your workplace. One of the many nice things about this workplace improvement strategy is that it is extremely easy to perform. It is also very flexible so it can be modified to meet the particular needs of… read answer

What is the origin of Gemba?

The concepts behind Gemba were first developed in Japan. In Japanese, the word Gemba means ‘the actual place,’ and is used in a variety of situations. The police often call a crime scene the Gemba, and news reporters may say that they are checking in live from the Gemba. When it comes to workplace improvement,… read answer

What is a Gemba walk?

Workplace improvement is an important responsibility for managers, executives, safety professionals, and others in the facility. Whether working on coming up with new ideas for improvement, or working on how to implement ideas, people often end up talking about the issues far more than taking action. To help solve this problem, many companies use a… read answer

What does Gemba mean?

Gemba is a Japanese term that translates to ‘the real place.’ When used in the context of workplace improvement or increased efficiency, the Gemba is the place where actual work is done. For example, in a factory setting, the Gemba would be where the machines and other equipment are putting together the products. It is… read answer

How is Gemba related to Lean manufacturing?

The goal of Lean manufacturing is to minimize the amount of waste that is produced within a facility. This would apply to any type of waste including wasted time, energy, excess pieces or parts, and much more. Gemba is a process where managers go out to the shop floor to analyze how things are done,… read answer

How does Gemba solve problems?

The Gemba concepts are a great way to encourage managers to get out to the places where they manage and learn more about how things are done. If it isn’t used specifically to identify and solve problems, however, there would be little difference between Gemba and the concepts of ‘management by walking around.’ Fortunately, Gemba… read answer

When should Gemba walks be conducted?

The term Gemba is translated as, “the real place,” which indicates that a Gemba walk should be conducted in the areas where the actual work is being done. This is a pretty broad area, however, and it doesn’t explain how these walks should be coordinated to ensure you get the best results possible. The specific… read answer

What is a Gemba event?

Gemba walks would be a big waste of time if you never took any action based on the information and ideas that were gathered. After a walk is completed, you will want to plan Gemba events that will make use of this information. Gemba events can also be called Kaizen events if your facility is… read answer

How is 5S related to Gemba?

5S and Gemba are technically two different strategies that are used by businesses to make improvements. 5S is generally focused on waste reduction and elimination, and Gemba is more of a strategy to gather information that can be used to make improvements in the facility. While they don’t initially seem to have too much in… read answer

What are tools to use in the Gemba process?

When most people think about Gemba, they start by looking at Gemba walks. While that is the main activity that is being done, you will need to have quite a few different tools in place to help ensure it goes smoothly. There are also tools that are used to help track and use the information… read answer

What is a Gemba board?

A Gemba board is one type of tool that is used when attempting to keep track of the current status of the workplace. It is a visual management tool that helps you to be able to see the status of a variety of different types of tasks at a glance. Opening Communication One of the biggest benefits… read answer

Gemba Guides

 

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Gemba Podcasts

Safety Programs Built With Employee Input

Safety Programs Built With Employee Input

Safety programs work best by consulting workers. EHS expert Lori Siegelman of W&M Environmental tells how to involve employees to build safety programs. Lori says a worker doing a task is

GHS, Safety Signs, OSHA, PPE, Labeling, Workplace Safety, Regulations & Compliance, Gemba, Hazcom, Safety

Respect For People And A3

Respect For People And A3

Respect For People is a crucial part of lean and A3. Lean guru Bill Greider tells how A3 teams can implement continuous improvement in an organization. Bill heads P4 Lean Strategy

Lean Manufacturing, Kaizen, Gemba

Kaizen Events That Rock

Kaizen Events That Rock

Kaizen events that rock—time to increase efficiency in your organization! Lean/Six Sigma expert Mark Hamel tells of how to implement a Kaizen event. Mark is the award-winning author of the Kaizen

5S, Lean Manufacturing, Kaizen, Kanban, Gemba

Safety Housekeeping

Safety Housekeeping

This is the story of tragedy that could have been avoided with better safety housekeeping. Here, we detail a fatal accident at a sugar refinery in Wyoming, and review of

Safety Signs, Labeling, Workplace Safety, Tool Organization, Gemba, Safety

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