Total Productive Maintenance (TPM) is a system to maintain and improve the integrity of production processes to maximize productivity. Learn how to fully integrate the maintenance of machines and equipment into the manufacturing process for more efficiency with our TPM resources.

TPM Articles

Quality Control in Manufacturing

Quality Control in Manufacturing

Quality control in manufacturing is essential to maintaining a good customer base and keeping rework costs down.

Overall Equipment Effectiveness (OEE)

Overall Equipment Effectiveness (OEE)

Are your lean and 5S efforts making a difference? Crunch the numbers on OEE to find out!

Total Productive Maintenance (TPM)

Total Productive Maintenance (TPM)

Learn how you can reduce downtime, improve efficiency, and enhance employee morale all in one fell swoop with Total Productive Maintenance.

Planned Maintenance

Planned Maintenance

Planned maintenance, also known as planned preventative maintenance or scheduled maintenance, is an activity where a company will schedule work done in order to avoid outages.

TPM Questions and Answers

What is the difference between TPM and TQM?

Total productive maintenance and total quality management are two terms often used interchangeably when talking about Lean manufacturing. While the two programs do share a number of similarities, they are in fact two different approaches. Although both Lean, both terms have important distinctions. In fact, both methods should be used to achieve maximum efficiency in your… 

How can I use visual communication in TPM?

When total productive maintenance is used in a facility, operators are trained to perform preventive and routine maintenance on the machines they work with every day. Operators should be trained to look for signs a piece of equipment may be failing or improvements that could be made. An easy and cost-effective way to enforce training… 

What are the objectives of TPM?

Total productive maintenance is comprised of three things: objectives, goals, and tools/tactics. Like any other Lean manufacturing strategy, TPM aims to impact production, waste, and employee morale. However, it's objectives do set TPM apart from other tools. Goals and objectives are two terms commonly used interchangeably, but in fact have two different meanings. In terms of… 

What are the steps to implementing TPM?

Total productive maintenance is a strategy that must be carried out in a number of steps. Different organizations will have different needs for their specific TPM program, but the following are steps and actions a workplace will need to take in order to be adequately prepared for TPM implementation. Involve upper-management: This will need to happen… 

How are TPM and Lean related?

The goal of Lean manufacturing is to systematically minimize and eliminate wastes within the manufacturing process will maximizing efficiency. To achieve this, Lean offers a number of tools and strategies, like total productive maintenance, that address different areas and wastes in the workplace. Maintenance is a staple to any industrial facility and is often thought of… 

What are some tools of TPM?

Total productive maintenance aims to improve productivity in the workplace and reduce waste through its eight different pillars, a tall order! There are tools available however, that are designed to make your TPM journey a bit easier. Inspection cards: Brightly colored inspection tags are a great visual to communicate important inspection procedures for a specific… 

How does TPM relate to OEE?

Overall equipment effectiveness (OEE) is a Lean term you will often see associated with TPM and is considered a manufacturing best practice. OEE drives action within total productive maintenance and is a tool used to assess a facility's productivity by assigning it a numerical value. The Father of TPM can actually be credited with the development… 

Who developed TPM?

There is no concrete answer as to who first coined the term total productive maintenance and when it was first used; some say it is derived from American manufacturers decades ago, some credit the Toyota company Nippon Denso, and some consider Seiichi Nakajima to be the "Father of Total Productive Maintenance." While the true origins… 

What are the pillars of TPM?

Total productive maintenance consists of eight primary concepts, also referred to as the 8 Pillars of TPM. These concepts are preventive in nature and empower employees to be proactive with the day-to-day maintenance of their own workspace. The pillars and corresponding actions are as follows: 1. Autonomous Maintenance - Shifting responsibility of routine maintenance from the maintenance… 

What does TPM stand for?

Lengthy delays occur and valuable resources are wasted when a machine or piece of equipment is always on the fritz, costing an organization big time. Total productive maintenance, or TPM, is a manufacturing concept that addresses this issue through preventive and predictive measures, integrating maintenance into daily activities, and instilling a sense of responsibility for… 

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