Kaizen is the process of continuous improvement in the workplace and is essential to Lean manufacturing. Practicing Kaizen in the workplace aims to improve work processes consistently and eliminate waste. Learn about Kaizen training, Kaizen events, and everything in between with our variety of resources.

Kaizen Articles

Quality Control in Manufacturing

Quality Control in Manufacturing

Quality control in manufacturing is essential to maintaining a good customer base and keeping rework costs down.

5S, Lean Manufacturing, Lean, Kaizen, TPM, Facility Efficiency, Gemba, Six Sigma

5S Lean Training

5S Lean Training

If you’re new to the concept of 5S, you’ve probably feel confused. This article aims at providing clarity and setting you on the path toward understanding 5S and Lean.

5S, Lean Manufacturing, Lean, Kaizen, Facility Efficiency

Barcode Labeling

Barcode Labeling

Barcode labeling can help improve efficiency and overall accuracy when working with individual items. Learn how barcode labeling can help improve your business today.

5S, Lean Manufacturing, Kaizen, Kanban, Labeling, Facility Efficiency

Six Sigma Certification

Six Sigma Certification

Are you wanting to learn more about Six Sigma certification? Review this basic information on what it takes to become Six Sigma certified.

Lean Manufacturing, Lean, Kaizen, Facility Efficiency, Six Sigma

Critical Path Method (CPM)

Critical Path Method (CPM)

The critical path method (CPM) is a tool for planning and managing projects. The method can help you create and execute a project schedule, and it’s designed to maximize efficiency.

Lean Manufacturing, Lean, Kaizen, Kanban, Facility Efficiency

Mass Production

Mass Production

Mass production is simply the manufacturing of a large number of identical or very similar products. This type of production has been around for a long time, and it has its advantages and disadvantages.

Lean Manufacturing, Lean, Kaizen, Kanban, Facility Efficiency, Gemba

House of Lean

House of Lean

The house of lean involves strategic planning and understanding to establish results of efficiency, safety, and process improvement.

5S, Lean Manufacturing, Kaizen, Kanban, Facility Efficiency

What is QCDSM?

What is QCDSM?

QCDSM: Quality, Cost, Delivery, Safety and Morale. Learn how this simple lean principle can help your business.

5S, Lean Manufacturing, Kaizen, Kanban, Facility Efficiency, Gemba, Six Sigma

8 Wastes of Lean

8 Wastes of Lean

The 8 Wastes of Lean is a much-needed update to the what the Toyota Production System called the 7 Wastes of Lean. Fighting these wastes head on will help your facility run more smoothly and efficiently.

5S, Lean Manufacturing, Kaizen, Kanban, Facility Efficiency, Gemba, Six Sigma

Six Sigma Belt Levels

Six Sigma Belt Levels

Have you ever wondered what the Six Sigma belt levels are? Learn the requirements for each belt level and what it will do for your organization.

5S, Lean Manufacturing, Kaizen, Facility Efficiency, Gemba, Six Sigma

Supply Chain Integration

Supply Chain Integration

Supply chain integration refers to the process of integrating all parts of fulfillment into one single system. Learn the steps to get your supply chain integrated into an easy-to-manage system.

5S, Lean Manufacturing, Kaizen, Kanban, Floor Marking, Safety Signs, Facility Efficiency, Gemba, Six Sigma

Organizational Development Process

Organizational Development Process

Organizational development process is an improvement methodology designed to take known problems and implement changes in order to overcome them.

5S, Lean Manufacturing, Kaizen, Kanban, Facility Efficiency

What is a Thermal Printer?

What is a Thermal Printer?

Thermal printers are essential to printing in an industrial setting. Learn about the two types of thermal printing to determine which one suits your facility’s needs.

5S, Lean Manufacturing, Kaizen, Kanban, GHS, Arc Flash, Pipe Marking, Electrical Safety, Safety Signs, OSHA, NFPA, Wire Marking, Labeling, Workplace Safety, Facility Efficiency, Mining Safety, Gemba, Hazcom, Fire Safety, Military Equipment, Safety, Six Sigma

Tool Storage Ideas

Tool Storage Ideas

Lean manufacturing emphasizes organization, but it can be difficult figuring out just how to get started. This article lays out some common and effective ways of getting organized quickly.

5S, Lean Manufacturing, Kaizen, Workplace Safety, Tool Organization, Facility Efficiency

What is Jishuken?

What is Jishuken?

Are you a leader looking to understand the benefits of Jishuken? We breakdown the definition of Jishuken and how it can improve efficiency in your workplace.

Lean Manufacturing, Kaizen, Facility Efficiency

What Is a Kaizen Event?

What Is a Kaizen Event?

Learn how to implement a kaizen event and improve your lean manufacturing strategy.

Lean Manufacturing, Kaizen

Asset Tags

Asset Tags

A simple yet powerful organization tool, asset tags reduce theft, enhance inventory management efforts, and make it easier for employees to find exactly what they need exactly when they need it.

5S, Lean Manufacturing, Kaizen, Labeling

Overall Equipment Effectiveness (OEE)

Overall Equipment Effectiveness (OEE)

Are your lean and 5S efforts making a difference? Crunch the numbers on OEE to find out!

5S, Lean Manufacturing, Kaizen, Kanban, PPE, Workplace Safety, Facility Efficiency

Statistical Process Control (SPC) in Manufacturing

Statistical Process Control (SPC) in Manufacturing

Statistical Process Control also known as SPC, is a term used in quality control. Find out how you can use this continuous improvement method.

5S, Lean Manufacturing, Kaizen, Kanban, Facility Efficiency

Learning and Implementing the Lean Process

Learning and Implementing the Lean Process

Learning the basics about the lean process is essential when implementing continuous improvement changes. We have broken down the lean process so its easy to understand.

5S, Lean Manufacturing, Kaizen, Kanban, Facility Efficiency, Gemba, Six Sigma

Understanding Cross Docking

Understanding Cross Docking

Cross docking is a logistical strategy where products and materials are unloaded from one inbound sourceand then immediately moved onto outbound transportation with as little storage time as possible.

5S, Lean Manufacturing, Kaizen

Focusing on Continuous Improvement in the Workplace

Focusing on Continuous Improvement in the Workplace

Facilities that focus on continuous improvement become more competitive over time and can maintain their advantages in their industry, but only if the improvement efforts are done correctly.

5S, Lean Manufacturing, Kaizen, Kanban, Facility Efficiency, Six Sigma

Getting Started with Kaizen

Getting Started with Kaizen

Proper training is key for getting started with Kaizen and on the road to continuous improvement.

Lean Manufacturing, Kaizen

What is Kaizen?

What is Kaizen?

The concept of Kaizen will help any organization through continuous improvement.

Lean Manufacturing, Kaizen

Kaizen Questions and Answers

Is Kaizen the same as Lean?

Kaizen and Lean are terms often used interchangeably but are in fact two separate entities. Both are different concepts, tools, and strategies used to solve specific problems in different ways. Kaizen and Lean both focus on similar key components. Lean manufacturing is a business model while Kaizen can be defined as a philosophy and a methodology,… read answer

How does Kaizen reduce waste?

The Kaizen methodology is based on continuous improvement in the facility. Using Kaizen means constantly looking for incremental improvements that will help to improve processes. The end result is often times reducing or eliminating waste. The following are just a few examples that stem from the 8 Wastes of Lean. Defects in the end product: Improving… read answer

What are Kaizen principles?

Kaizen can be broken down into many things: keys, principles, foundation elements, etc. Whatever you would like to classify it as, the following list is a compilation of components that make up Kaizen. Continuous improvement: The core of Kaizen, continuous improvement should also be at the core of every Kaizen activity and Kaizen event. The idea… read answer

How does Kaizen reduce cost?

Kaizen and continuous improvement work to improve two things: processes and end results. Continuous improvement is focused on making small changes and improvements around the facility that eventually add up to major beneficial changes in the manufacturing process and quality of the product or service. The improvement in these two areas result in a reduction… read answer

Where can Kaizen be implemented?

Like in Toyota, the principles of Kaizen can be implemented in nearly every level of a company, from the production line up to management. At the core of Kaizen is the incremental improvements in the manufacturing processes. What sets Kaizen apart however, is the involvement of people form every level of the company. It is… read answer

When should Kaizen be used?

Kaizen can either be used to address a single issue or part of the process, or it could be an ongoing practice used on a day-to-day basis. If a company chooses to implement Kaizen as a daily event, it is important to note that it is a daily and continuous strategy and a facility can… read answer

Is there a difference between Kaizen and continuous improvement?

There is not so much a difference between Kaizen and continuous improvement, but rather continuous improvement is a core principle to the Kaizen methodology and philosophy. Literally translated, Kaizen is a Japanese word meaning improvement. It is important to remember that Kaizen is not a one-time adjustment but rather an ongoing process. Kaizen believes not in… read answer

What companies use Kaizen?

Many companies successfully use Kaizen and Lean principles to inspire continuous improvement around the facility. Kaizen help companies around the world to cut down on wastes and streamline processes. The most famous Kaizen company is the same company that first implemented its practices: Toyota. Toyota has been using the Kaizen philosophy for decades now and Kaizen… read answer

What is the difference between 5S and Kaizen?

5S and Kaizen are related in the fact that they are both concepts used in Lean manufacturing and both have the goal to improve processes and reduce wastes and are both derived from Japanese concepts. While 5S and Kaizen have the same end goal, they introduce different strategies to achieve that goal and certain situations… read answer

What is a Kaizen event?

When a business implements Kaizen, there is a choice between implementing daily Kaizen and holding Kaizen events, or a combination of both. It is key to understand the differences between both to choose what may be right for your facility. Kaizen events are scheduled to take place during a specific set amount of time, often… read answer

How does Kaizen use Gemba?

Gemba, meaning 'the real place,' is an excellent tool for any company or organization using Kaizen. In Kaizen, the phrase “Go to Gemba first” is actually often used. Gemba and Gemba walks are tools for managers and supervisors to go to where the action is or where the process is completed. This can be a… read answer

How can Kaizen be implemented?

One way Kaizen can be effectively implemented is by training all employees in the workplace. Kaizen can be used in the workplace as a daily practice, practiced in scheduled events, or a combination of both. A key element to Kaizen is involvement of all. Implementing Kaizen should not be kept solely between managers and supervisors,… read answer

Who created Kaizen?

One person or company did not create Kaizen, but rather multiple experts collaborated and created tools that would eventually evolve to what we know as Kaizen. W. Edwards Deming, an American management consultant and statistician, built upon Walter A. Shewhart’s concepts of statistical process controls to develop management concepts with cycles and the idea of… read answer

How does Kaizen improve productivity?

Kaizen is a productivity philosophy originating from Japan that works to make small incremental changes in the manufacturing process. Eliminating any type of wastes in a facility will help to improve productivity and the methodology of Kaizen promotes a clean and organized workspace to keep workers moving around the facility much more efficiently. While the… read answer

What are Kaizen techniques and tools I can use?

Kaizen offers a variety of tools and strategies a business can use to continually improve. Below are just a few techniques and tools that will aide in the implementation of Kaizen: PDCA Cycle: PDCA cycles are cycle that is often implemented when completing Kaizen strategies. This cycle can be used employees of all levels in the… read answer

What is Kaizen?

Kaizen is a Japanese term that is translated to mean “change for the good.” Kaizen is both a methodology and philosophy that can be implemented in manufacturing facilities, warehouses, and production lines. It originated in Japan in the 1950s becoming a crucial part of the Toyota Production System. Kaizen often makes a noticeable impact on… read answer

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Kaizen Podcasts

Continuous Improvement In Manufacturing

Continuous Improvement In Manufacturing

Continuous improvement can make a process better, improve safety and save dollars. But it's a waste of time if the customer doesn't like the end result. How will the customer benefit?

5S, Lean Manufacturing, Kaizen

Respect For People And A3

Respect For People And A3

Respect For People is a crucial part of lean and A3. Lean guru Bill Greider tells how A3 teams can implement continuous improvement in an organization. Bill heads P4 Lean Strategy

Lean Manufacturing, Kaizen, Gemba

Lean IT and Business

Lean IT and Business

Lean IT expert Steve Bell helps solve the long-standing battle between a company’s goal of Continuous Improvement and the perceived lack of IT's agility. It’s a constant friction between the

Lean Manufacturing, Kaizen, Kanban

Starting Continuous Improvement

Starting Continuous Improvement

Continuous improvement is best started with management on board. Expert in the field, Jeff Hajek, describes the structure a company needs to support it. Jeff tells of creating a continuous improvement

5S, Lean Manufacturing, Kaizen, Kanban, Six Sigma

The Virtual Suggestion Box

The Virtual Suggestion Box

The old suggestion box used to be a fair way for employees to offer ideas at their organization. However, over the years, it's become a rusty, forgotten box with little

Lean Manufacturing, Kaizen, Safety

Kaizen Events That Rock

Kaizen Events That Rock

Kaizen events that rock—time to increase efficiency in your organization! Lean/Six Sigma expert Mark Hamel tells of how to implement a Kaizen event. Mark is the award-winning author of the Kaizen

5S, Lean Manufacturing, Kaizen, Kanban, Gemba

Starting Lean Six Sigma, Pt. 1

Starting Lean Six Sigma, Pt. 1

Starting Lean Six Sigma with an expert. Chuck Hardy is a Black Belt in Six Sigma. Chuck tells of lean as a cultural thing. Brandon Nys and Kyle Holland interview Chuck

5S, Lean Manufacturing, Kaizen, Six Sigma

Lean Methodology In Healthcare

Lean Methodology In Healthcare

Lean Methodology In Healthcare — hear Mark Graban on 5S, Six Sigma, and “lean Sigma” in the medical world. Mark Graban is the CIO of KaiNexus, a technology and software company

5S, Lean Manufacturing, Kaizen

Safety Experts Talk - Overview

Safety Experts Talk - Overview

Safety Experts Talk is the place where manufacturing and construction experts discuss safety and continuous improvement. Listen to keep workers safe. Welcome to the podcast series. The interviews last up to

5S, Kaizen, GHS, Electrical Safety, OSHA, Labeling, Workplace Safety, Hazcom, Safety

Stop Lower Back Injuries

Stop Lower Back Injuries

One million people have back injuries in the workplace every year, according to OSHA. And most of those injuries are from lifting below the knees or over the shoulders. Storage

Kaizen, OSHA, PPE, Workplace Safety, Safety

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