Bump Cap

A bump cap is a lightweight, low-profile head protection device designed to protect against minor head injuries like bumps, scrapes, and lacerations caused by user-generated impacts. Unlike hard hats, bump caps are not designed to protect against falling objects or other significant impacts. The low profile of a bump cap makes it an ideal choice for confined spaces, cramped spots, crawl spaces, under overhead structures or pipes, or anywhere workers are likely to bump their heads.

Bump Cap Style Varieties

Bump caps come in various styles, including:

Traditional Bump Caps: These bump caps closely resemble hard hats and are made from impact-resistant plastic. The durable polyethylene outer shell makes this bump cap ideal for food manufacturing environments.

Baseball Style Bump Caps: This type of bump cap looks like a classic baseball hat and features a cotton or nylon outer hat and a hardened ABS or polyethylene inner lining that can be removed for easy washing. Ideal for miners, contractors, exterminators, mechanics, and manufacturing workers not in the food industry, etc.

Another option is to use bump cap inserts – flexible plastic inserts that can turn any hat or baseball cap into a bump cap. A customizable trim allows the user to fit the insert in all sizes and types of hats. This is a great option for contract workers, adhering to a work uniform, or giving employees the option to wear their favorite hat.

Bump Cap Standards in the USA

The ANSI/ISEA 100-2024, released by the International Safety Equipment Association (ISEA), is the primary standard for bump caps in the USA, which defines performance and testing criteria for these safety devices. Before ANSI/ISEA 100-2024, there wasn't a unified standard for bump caps in the US.

Important Considerations When Buying a Bump Cap

When shopping for bump caps, ensure they meet the relevant safety standards. Make sure the bump cap you choose is impact and puncture resistant, features strategic venting to prevent overheating, and is lightweight with comfortable padding. Look for options with adjustable straps, different brim lengths, and potentially hands-free LED lighting for added utility.

Bump Cap vs Hard Cap for Head Protection

Bump caps and hard hats offer different levels of head protection. Bump caps are designed for minor bumps and scrapes, while hard hats are intended for protection against falling objects and other high-impact hazards. Therefore, bump caps should not be used as a substitute for hard hats in environments where falling objects pose a risk.